Notice for use of grinding wheel
The use of grinding wheel has certain danger. For the safety of everyone, please list the notes in use below:
The grinding machine is one of the most commonly used machinery and equipment in the machinery factory. The installation of the grinding machine is reasonable, whether it meets the safety requirements, whether the method is correct, and whether it conforms to the safe operating procedures. These problems are directly related to the personal safety of every worker, so we must pay enough attention to them in actual use.
1 precautions during installation
When installing, first of all, to detect the safety and quality of the grinding wheel, the method is to use the hammer (also can use a pen) to tap the flank of the grinding wheel, and the sound is crisp and clear
The location of the problem, the location of the sand turbine, is the first consideration in the installation process. Only by selecting a reasonable and suitable position can we do other work. The grinding wheel machine is forbidden to be installed in the place which is facing the equipment and operators or people in the past. In general, the larger workshop shall be equipped with a special grinding wheel room. If it is indeed possible to set up a special grinding wheel room due to the limitation of the topography of the plant, a protective screen not less than 1.8m shall be installed on the face of the grinder, and the gear plate shall be firm and effective.
The unbalance of grinding wheel is mainly caused by the inaccurate manufacture and installation of grinding wheel and the misalignment between the center of gravity and the axis of rotation of the grinding wheel. The harm caused by the imbalance is mainly manifested in two aspects, on the one hand caused by vibration in the grinding wheel rotates at a high speed, and easy to cause the surface to produce a polygonal vibration mark; on the other hand, the accelerated wear of unbalanced vibration and bearing spindle, which will cause the wheel broken, even caused the accident. Therefore, if the sand is required to be larger than or equal to 200mm, the static balance should be carried out when the office building is equipped with a chuck, and the static balance shall be repeated when the grinding wheel is found to be out of balance after the truing or trimming or in the work.
Matching problem mainly refers to the matching problem of chuck and grinding wheel. According to the standard requirements, the diameter of the grinding wheel chuck shall not be less than 1/3 of the diameter of the installed sand office building, and the corresponding grinding wheel shall be replaced by a new grinding wheel when the diameter of the grinding wheel is larger than the diameter of the chuck 10mm. There is a problem, chuck and wheel, otherwise there will be such a situation, the "big horse car" caused by the equipment and material waste; "small horse cart" and does not meet the safety requirements, easy to cause personal accident. Therefore, reasonable matching of the chuck and the wheel, one can save equipment, cheyo materials; on the other hand, with safety requirements. In addition, between the grinding wheel and the chuck, should also install diameter is bigger than the chuck diameter 2mm, the thickness is 1mm~2mm cushion.
The protection cover is the most important protection device of the sand grinder, and its function is that when the grinding wheel is damaged in the work, it can effectively cover the debris of the grinding wheel and ensure the safety of the personnel. The shape of the grinding wheel shield is round and square, and the maximum opening angle of the grinding wheel is not allowed to exceed 90 degrees; the material of the cover is not steel of tensile strength of less than two 415N/mm2. When the new grinding wheel is replaced, the shield should be firmly and reliably installed, and the protective cover shall not be disassembled or discarded at will.
I block is one of the main panel door attachment grinder, the protective cover above the spindle horizontal opening is greater than or equal to 30 (when the device must be set. Its main function is to block in the process of grinding fly quietly so as not to hurt the operator. It is installed at the end of the hood opening, the width should be greater than the width of the cover of the grinding wheel, and should be firmly fixed on the protective cover. In addition, the clearance between the circumferential surface of the grinding wheel and the gear plate shall be less than 6mm.
Bracket bracket is one of the accessories commonly used in sand turbines. According to the regulation, the grinding wheel with diameter of 150mm or more must be equipped with adjustable brackets. The distance between the grinding wheel and the bracket shall be less than 1/2 of the minimum shape of the workpiece to be worked, but the maximum shall not exceed 3mm.
The grounding problem uses a power line for the sand turbine, so the enclosure of the equipment must have a good grounding protection. This is also one of the important factors that cause accidents.
2 precautions during use
Flank grinding problem:
In the daily use of grinder, we can often be found in different varieties, some kinds of grinding wheel grinder operator regardless of the side, optionally using grinding wheel for grinding, this is illegal operation of serious violations of the rules of safe operation. Do not use the working surface of the grinding wheel side grinding according to rules with circumferential surface, the grinding wheel radial strength, axial strength is very small, the force is too large will cause the wheel broken, even hurt, in the actual use of the process should prohibit such behavior.
Positive operation problems:
In daily use, many operators used to grinding operation, the reason is that this direction can use anything, in fact, this kind of behavior is grinding machine operation should be specifically prohibited behavior. According to the operating procedures, when using a sand grinder to grind the workpiece, the operator shall stand on the side of the grinding wheel and shall not operate on the front of the grinding wheel so as to prevent the grinding wheel from flying out or the grinding wheel broken and wounding when the grinding wheel is out of order.
Hard operation problem:
In the use of sand turbines, some operators, especially young operators, are extremely unsafe in their quest for speed and excessive effort. Any wheel body has a certain strength, it is likely to be caused by the broken wheel, even flying out to hurt people, but also a should be prohibited.
Common operation problem:
In actual daily exercise